Light-Cure Materials For Modern EV Battery Assembly
The performance and reliability of EV batteries play a significant role in electric vehicles as they directly impact their efficiency, cost, and environmental sustainability. How to protect these batteries against harshest conditions, temperature changes, and corrosive elements like salt, sulfur, moisture, vibration, and shock?
Dymax, a leading global manufacturer of rapid-curing materials and equipment, offers a wide range of light-curable materials that can help to create battery packs with top performance, functionality, and a long service life.
1.General Bonding Materials
Dymax light-curable adhesives can bond a wide variety of substrates, they excel at assembling dissimilar materials, something that cannot be done with traditional welding methods and other types of adhesives.
Dymax 6-621-VT
Dymax 9501-F
2.Potting Materials
Dymax potting materials have excellent bond strength to both plastics and metals. They also provide excellent resistance to chemicals and thermal shock, making them a great choice for fixturing battery cells to base.
Dymax 9-20557
Dymax 9008
3.Conformal Coating Materials
Dymax conformal coatings protect PCBs in battery management system (BMS) and charging stations from thermal shock, humidity, and corrosive elements like salt and sulfur.
Dymax 9-20557
Dymax 9483
4.Encapsulant Materials
Dymax encapsulants protect critical electronic components throughout the electric vehicle battery system. Standard grades cure in seconds with UV/visible light, but secondary moisture cure grades are also available for applications where shadow areas are a problem.
Dymax 9014
Dymax 9037-F
5.Form-In-Place (FIP) Gaskets:
Dymax gasket materials act as a barrier to prevent absorption or penetration of air, dust, noise, liquids, gaseous substances, or dirt for sound dampening, vibration dampening, moisture protection, chemical protection, and air sealing. These gaskets conform to complex and intricate channels, on both vertical and horizontal surfaces, and cure in place upon exposure to light.
Dymax GA-140
Dymax GA-201
Product Spotlight: Dymax 9501-F
Dymax 9501-F is a UV/Visible light-curing adhesive for EV battery potting and bonding. This material is thermal shock resistant and retains strength under high temperature and high humidity environments.
• Cure using UV/Visible light or LED
• 385 nm LED Curing
• Blue Fluorescing technology for bond line inspection
Watch this video to explore more about Light-cure Materials for Modern EV Battery Assembly
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